Description

Global Universal Reactor is a very adaptable system with a variety of features that meets the needs of most reaction processes including distillation, phase separation and dosing. We pour our knowledge and experience into its construction, resulting in a multifunctional chemical processing system that offers excellent value. Each system is built to order and so can be totally configured to meet your specific process needs.

Universal
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Universal Reactors consists of :

  • Triple / Double walled reactor 
  • Graduated feed vessels with control valve 
  • Gas introduction (Nitrogen purging and active gas)
  • Azeotropic distillation phase separator
  • Twin receiver system for distillate without breaking vacuum
  • Coil type Condenser and product cooler 
  • Vapour column with different options of packing material 
  • Compact and sturdy Skid designed as per space constraints
  • Instrumentation with indication panel 
  • Vacuum connection incl. pressure release valve and bursting disc 
  • IQ/OQ/DQ documentation on request

Application

  • Chemical synthesis  
  • Extraction / evaporation  
  • Purification / crystallization  
  • Separation  
  • API manufacturing  
  • Peptide production 
  • Process development 
  • Scale-up 
  • Cryogenic reactions 
  • Small scale production 
  • Pilot plant / kilo lab

Universal Reactor Features

  • Multipurpose reactor with various customisable functionalities
  • Vessel capacity up to 100 L Triple wall 
  • All glass body that allows visual monitoring of processes
  • Suitable for continuous industrial processes
  • Wide process temperature range; -60 °C to +200 °C
  • ZERO Hold Up Valve with Temperature Sensing
  • Certificates for material in contact with product
DESCRIPTION20 L50 L100 L200 L
Reactor Nominal Capacity20 L50 L100 L200 L
Glass materialHigh borosilicate glass, Temperature range: -60℃~300℃
Heat Exchanger0.350.51.52.5
Jacket Design
Pressure
0.5 bar(g)0.5 bar(g)0.5 bar(g)0.4 bar(g)
Vessel Design
Pressure
0.8 bar(g)0.6 bar(g)0.5 bar(g)0.4 bar(g)
Plant Working Temperature-60 to +200° C
Plant Working
Pressure
0.7 bar(g)0.5 bar(g)0.4 bar(g)0.3 bar(g)
Safety ValveYesYesYesYes
Feed Vessel5 L10 L20L50L
Azeotropic Vessel3 L5 L10L20L
Receiver Vessel2 × 102 × 202 × 502 × 100
Vapour Column5080100150
Rupture Disc0.5 bar(g)
Stirrer Rotation
Speed
10 to 250 rpm

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