Description
ANTICO ReactiDist™ integrates chemical reaction and distillation into a single process unit for enhanced efficiency. The working principle involves simultaneous reaction and separation, where products are continuously removed to drive reaction equilibrium forward. The system includes a reactive column, catalyst zones, reboiler, condenser, and reflux system. It is used for equilibrium-limited reactions such as esterification and etherification. This integration reduces the need for multiple equipment units and lowers capital cost.
It improves conversion and selectivity of reactions. The system allows continuous operation with high process intensification. It is widely used in specialty chemicals and petrochemical industries. The design enhances energy efficiency and reduces operational complexity. ANTICO ReactiDist™ enables compact and high-performance process solutions.
Key Features
- Simultaneous reaction and separation
- Improved conversion efficiency
- Reduced equipment footprint
- Energy savings
Technical Specifications
| Parameter | Specification |
|---|---|
| Type | Combined Reaction + Distillation System |
| Capacity | 5 – 2000 L/hr |
| MOC (Wetted Parts) | Borosilicate Glass 3.3 / SS Grades / Glass-lined Steel / Hastelloy |
| Column Type | Packed Column with Catalytic Sections |
| Catalyst Type | Solid Catalyst (Resin / Structured Packing) |
| No. of Stages | 10 – 50+ (Reaction + Separation Zones) |
| Operation Mode | Continuous / Semi-batch |
| Design Pressure | Vacuum to +5 barg |
| Operating Temperature | Ambient to 250°C |
| Reflux System | Adjustable / Automatic Control |
| Reboiler Type | Kettle / Thermosiphon |
| Condenser Type | Shell & Tube / Surface Condenser |
| Heat Integration | In-situ Heat Utilization (Reaction + Separation) |
| Instrumentation | Temp Profile, Pressure, Flow, Composition (optional) |
| Automation | PLC / SCADA with Advanced Control |
| Conversion Efficiency | High (equilibrium shift via continuous separation) |
| Applications | Esterification, Etherification, Alkylation, Specialty Chemicals |
Available Options
- Catalyst packing
- multi-feed system
- Advanced control system
Industries Using It
- Petrochemicals
- Esterification processes
- Biodiesel production
- Specialty chemicals
If you need process solution... We are available for you
Submit your reaction parameters, operating pressure, temperature range, and material compatibility requirements. Our engineering team will recommend the appropriate configuration.