Falling Film Evaporators
ANTICO FilmEvap™ is designed for efficient evaporation of liquids by forming a thin film over heated surfaces. The working principle involves liquid flowing downward as a film inside tubes while heat is applied externally, causing rapid evaporation. The system includes a feed distribution system, vertical tube bundle, heating jacket, vapor separator, and condenser. It is primarily used for concentration of heat-sensitive materials. The thin film ensures minimal residence time and reduces thermal degradation. The system operates efficiently under vacuum conditions for lower boiling temperatures. It provides high heat transfer coefficients and energy efficiency.
It is widely used in chemical, pharmaceutical, and food industries. The design supports continuous operation with stable performance. ANTICO FilmEvap™ ensures gentle and efficient concentration processes.
- Type Falling Film Evaporation System
- Capacity 1 – 10,000+ L/hr
- MOC (Wetted Parts) Borosilicate Glass 3.3 / SS grades / Glass-li…
- Operation Mode Batch/ Continuous
- Design Pressure Vacuum to +5 barg
- Operating Temperature Ambient to 250°C
Key Features
-
High heat transfer coefficient
High heat transfer coefficient
-
Low residence time (ideal for heat-sensitive products)
Low residence time (ideal for heat-sensitive products)
-
Uniform liquid film distribution
Uniform liquid film distribution
-
Energy-efficient operation
Energy-efficient operation
-
Suitable for continuous processing
Suitable for continuous processing
-
Engineered for Reliable Operation
Built for demanding chemical and pharmaceutical process environments.
System Components
Modular assemblies engineered for reliable integration, service access, and scale-up from laboratory to pilot plant operation.
Applications
- Pharmaceuticals
- Bulk & fine chemicals
- Food & beverage
- Agrochemicals
- Effluent treatment plants
- Biotechnology
- Oil & gas processing
- Water treatment
Technical Specifications
| Parameter | Specification |
|---|---|
| Type | Falling Film Evaporation System |
| Capacity | 1 – 10,000+ L/hr |
| MOC (Wetted Parts) | Borosilicate Glass 3.3 / SS grades / Glass-lined Steel / Other alloys |
| Operation Mode | Batch/ Continuous |
| Design Pressure | Vacuum to +5 barg |
| Operating Temperature | Ambient to 250°C |
| Evaporation Type | Thin Film (Gravity-driven) |
| Heat Transfer Surface | Vertical Tubes / Film Tubes |
| Heating Medium | Steam / Hot Water / Thermic Fluid |
| Cooling System | Surface Condenser with Cooling Water |
| Vapor Separation | Integrated Separator / Demister |
| Residence Time | Very Low (seconds) Vacuum System Multistage upto 0.1 mbar |
| Instrumentation | Temp, Pressure, Flow |
| Automation | PLC / SCADA (Optional) |
| Key Advantage | High Efficiency, Low Thermal Degradation |
| Applications | Solvent Recovery, Heat-Sensitive Products, Concentration |
FAQ
What capacity range is available for Falling Film Evaporator?
We offer project-specific sizing from laboratory benchtop scale through pilot and production volumes. Contact our engineers with your batch size and process requirements for a tailored recommendation.
Can this unit be integrated with existing plant automation?
Yes. All systems support standard instrumentation signals and can interface with DCS, PLC, or standalone controllers. Custom I/O and recipe control packages are available.
What material options are available?
Borosilicate glass, glass-lined steel, stainless steel, and specialty alloys including Hastelloy can be specified based on your process chemistry, temperature, and pressure requirements.
Do you provide installation and commissioning?
Global Lindus provides on-site installation supervision, commissioning, operator training, and optional IQ/OQ documentation for regulated industries.
What is the typical delivery lead time?
Standard configurations ship in 4–8 weeks. Custom skid assemblies and large production units may require 12–16 weeks depending on scope and material availability.